3D Puff Embroidery

3D puff embroidery gives your logo a raised, dimensional look that instantly catches the eye, especially on cap fronts. It needs a specially built file, because standard digitizing will cut or flatten the foam. Our 3D puff digitizing uses wider satin columns, capped ends and correct density so the stitches fully cover and cut the foam cleanly. Designs are simplified where needed to keep shapes bold and edges smooth, and we can combine puff with flat embroidery for extra depth. Perfect for snapbacks, trucker caps, beanies and streetwear. Tell us your foam thickness and we'll set up the file to match.